VOC CONCENTRATION / REGENERATIVE OXIDATION

Zeolite Rotor + RTO System

Large-air-volume VOC concentration combined with high-temperature regenerative oxidation.

Request a proposal See how it works
Oxidation temperature≥750°C
Heat recoveryUp to approx. 95%
Concentration methodZeolite rotor
OperationContinuous & automated
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PRODUCT OVERVIEW

Engineered around the process, pollutant and production line.

After particulate pre-treatment, the zeolite rotor adsorbs VOCs from the main exhaust stream. A small portion of heated air desorbs the rotor and carries a concentrated VOC stream to the RTO.

Inside the RTO, organic compounds are oxidised at 750°C or above. Ceramic media stores heat from the outgoing clean gas and releases it to the incoming gas during the next switching cycle.

SYSTEM ADVANTAGES

Performance that translates into practical operation

01

High destruction capability

Regenerative thermal oxidation handles demanding mixed-VOC streams.

02

Regenerative heat storage

Ceramic media captures and reuses most of the oxidation heat.

03

Smaller thermal load

Rotor concentration reduces the airflow delivered to the RTO.

04

Stable multi-zone control

Automatic valves and rotor controls coordinate concentration and oxidation.

PROCESS FLOW

A clear route from collection to controlled discharge

01

Pre-treatment

Remove dust and particulate matter from the incoming exhaust.

02

Zeolite adsorption

Capture VOCs while the majority of cleaned air is discharged.

03

Rotor desorption

Use a smaller heated stream to produce concentrated VOC gas.

04

RTO oxidation

Oxidise the concentrated gas at high temperature into CO₂ and H₂O.

05

Regenerative recovery

Store and reuse heat through alternating ceramic beds.

APPLICATION RANGE

Configured for the conditions that matter at your site

Final sizing, materials, controls and safety provisions are selected from the exhaust or process data supplied for the project.

Large coating linesAutomotive manufacturingLithium-battery plantsPrinting & packagingElectronicsComplex mixed-VOC exhaust
Zeolite Rotor + RTO System industrial installation
TECHNICAL CHARACTERISTICS

Designed for dependable industrial service

  • High-temperature regenerative oxidation chamber
  • Structured ceramic heat-storage media
  • Automatic multi-bed airflow switching
  • Rotor speed and desorption-temperature control
  • Safety interlocks and fault handling
  • Project-specific pre-treatment and material selection
ENGINEERING INPUTS

Information required for accurate equipment selection

Final performance depends on verified process conditions. A technical proposal should not be based on equipment name or nominal airflow alone.

Process and pollutant data

Provide the production process, pollutant composition, normal and peak concentration, temperature, humidity and any dust, mist or corrosive components.

Capacity and operating pattern

State normal, minimum and peak airflow or treatment capacity, daily operating hours, batch cycles and expected future expansion.

Site and utility conditions

Include available installation space, indoor or outdoor location, electrical standard, fuel or water availability, access constraints and project location.

Required project scope

Clarify whether the inquiry covers equipment supply, OEM manufacture, ductwork, controls, installation guidance, commissioning, training or spare parts.

PROJECT-SPECIFIC ENGINEERING

Tell us what your process needs to handle.

Share the airflow or capacity, pollutant composition, concentration, temperature, operating hours and site constraints. We will recommend the appropriate configuration.

Discuss your project